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  • DIN 1142/EN 13411-5 Type A Malleable Wire Rope Clip
  • DIN 1142/EN 13411-5 Type A Malleable Wire Rope Clip
  • DIN 1142/EN 13411-5 Type A Malleable Wire Rope Clip
  • DIN 1142/EN 13411-5 Type A Malleable Wire Rope Clip

DIN 1142/EN 13411-5 Type A Malleable Wire Rope Clip

No.603004

The H-Lift DIN 1142 / EN 13411-5 Type A Malleable Wire Rope Clip is manufactured to German and European standards for light-duty wire rope terminations. Constructed from heat-treated malleable cast iron, these Type A clips provide basic mechanical connections for non-critical applications such as hand rails, fencing, and guard rails, offering an affordable alternative to forged Type B clips for safety-critical uses.

  • DIN 1142 / EN 13411-5 Type A standard compliant
  • Malleable cast iron construction
  • U-bolt design with saddle and threaded nuts
  • Cost-effective for light-duty, non-critical applications
  • Ideal for fencing, guard rails, and hand rails (not for safety-critical or overhead lifting)
  • Technical Data

  • Safety Guide

H-Lift DIN 1142 Wire Rope Clips (conforming to EN 13411-5 Type A) represent a significant safety upgrade over standard DIN 741 clips. Featuring a robust, grooved saddle design, these malleable iron clips provide superior grip and security for medium-duty static rigging and lashing applications.

DIN 1142 Malleable Wire Rope Clip with Grooved Saddle
🛡️ Enhanced Safety Design

Unlike smooth-saddle DIN 741 clips, the DIN 1142 features a larger saddle with grooved ridges that grip the wire rope securely, significantly reducing the risk of slippage.

📜 Standard Compliance

Meets the requirements of the older DIN 1142 standard and corresponds to the modern EN 13411-5 Type A specification.

💰 Cost-Effective Upgrade

Offers a major safety improvement over light-duty clips while remaining more economical than fully drop-forged (Type B) clamps.

🏗️ Medium Duty Application

Suitable for static rigging, lashing, and securing loads where a higher safety factor is required, but full overhead lifting certification is not needed.

Q: What is the difference between DIN 1142 and DIN 741 clips?
A: DIN 1142 clips have a wider, stronger saddle with grooved ridges that grip the rope better. DIN 1142 is safer for medium-duty loads, whereas DIN 741 is strictly for light, non-critical use.

Q: Is this clip suitable for lifting?
A: While safer than DIN 741, this Malleable (Type A) clip is still not recommended for critical overhead lifting. For hoisting operations, always use Drop Forged (Type B) clips.

Technical Specifications (mm)

Item No. Size Dimensions (mm) Weight Product Code
A B C D E F G kg
WRCE05 5mm 12 13 13 5 13 25 20 0.021 603004005
WRCE06 6.5mm 14 16 17 6 14 30 26 0.037 603004006
WRCE08 8mm 18 20 20 8 18 39 33 0.075 603004008
WRCE10 10mm 20 20 24 8 21 40 38 0.083 603004010
WRCE12 12mm 24 24 28 10 25 50 45 0.17 603004012
WRCE13 13mm 27 28 30 12 29 55 52 0.236 603004013
WRCE14 14mm 28 28 31 12 30 59 56 0.27 603004014
WRCE16 16mm 32 32 35 14 35 64 64 0.39 603004016
WRCE19 19mm 36 32 36 14 40 68 69 0.46 603004019
WRCE22 22mm 40 34 40 16 44 74 80 0.60 603004022
WRCE26 26mm 46 38 50 20 51 84 91 1.00 603004026
WRCE30 30mm 54 41 55 20 59 95 107 1.34 603004030
WRCE34 34mm 60 45 60 22 67 105 119 1.88 603004034
WRCE40 40mm 68 49 65 24 77 117 135 2.56 603004040
⚠️ SAFETY NOTE

Although DIN 1142 clips offer significantly better grip than DIN 741 clips, they are made of malleable iron and are not rated for critical overhead lifting. For applications involving lifting personnel or heavy loads overhead, please use clips that meet EN 13411-5 Type B (Drop Forged).

A Complete Guide to Wire Rope Clips

Selection, Installation, Safety, and Maintenance

What Are Wire Rope Clips?

Wire rope clips (also called wire rope clamps or cable clamps) are mechanical fittings used to form eyes (loops) or temporary terminations at the end of wire ropes. They typically consist of a U‑bolt, a saddle, and two nuts that clamp the live and dead ends of the rope together.

When selected and installed correctly, wire rope clips can provide a secure and adjustable termination that reaches a high percentage of the rope’s original breaking strength. They are widely used in construction, lifting, marine, transportation, and general industrial applications.

Main Types and Models

1. By Structure / Design

U‑bolt Wire Rope Clips

The most common design, consisting of a U‑shaped bolt, a saddle, and two nuts.

  • Forged U‑bolt clips: High strength, for critical and lifting-related applications.
  • Malleable U‑bolt clips: Only for non‑critical, light‑duty uses such as guard rails or fencing.

Double Saddle / Fist Grip Clips

These have two saddles and two through‑bolts, distributing the clamping force more evenly around the rope.

  • They are often used in heavy‑duty or high‑load applications where reduced rope distortion and extra security are important.

2. By Material

  • Galvanized steel clips: General‑purpose choice with good corrosion resistance for outdoor and industrial environments.
  • Stainless steel clips (e.g. 304, 316): Used in marine, offshore, chemical, or other highly corrosive environments, offering superior corrosion resistance and appearance.
  • Malleable iron clips (zinc plated or painted): Used in indoor or dry environments for non‑critical applications, where loads are low and failure would not cause injury.

3. Typical Model / Size Range

Most manufacturers mark clips by wire rope diameter. Below is a typical application range guide:

Clip Size (inch) Typical Rope Diameter (mm) Typical Application Range
1/8" 3–4 mm Light cables, small lanyards, small barriers
3/16" 5 mm Small guy wires, light suspensions
1/4" 6–7 mm General utility cables, small hoisting lines
3/8" 10 mm Construction and industrial rigging
1/2" 13 mm Heavier rigging, structural guys
5/8"–1" 16–26 mm Heavy construction, cranes, tower guys

Exact sizing and designation depend on the manufacturer’s catalog and local standards.

Typical Uses and Applications

Wire rope clips are used wherever a loop or temporary termination is needed on wire rope:

Construction and Lifting

  • Forming eyes at the end of slings (where codes permit).
  • Temporary guy lines for scaffolding, masts, and formwork bracing.

Marine and Offshore

  • Mooring lines and fender lines.
  • Lifeline systems and handrails.

Industrial and Utilities

  • Hoisting and winch lines.
  • Safety barriers, cable tray supports, and utility pole guys.

Transportation and Logistics

  • Securing loads with wire rope tie‑downs.
  • Winch cables and recovery lines (non‑personnel lifting).
Note: In many jurisdictions, clip‑assembled slings are restricted or prohibited for overhead lifting; forged terminations (sockets, swaged fittings, etc.) are preferred for critical lifting.

How Wire Rope Clips Work (Basic Principle)

Wire rope clips work by clamping the live end and the dead end of the rope together over a sufficient length, using multiple clips with specified spacing and torque. The friction and deformation under the saddle prevent the rope from slipping.

A Key Industry Rule for U‑Bolt Clips:

“Never saddle a dead horse.”

This means the saddle must always be on the live (load‑bearing) end, and the U‑bolt on the dead end. Otherwise, the rope can be crushed and slip under load.

Installation: Step‑by‑Step Guide

Pre‑installation Checklist

Before installing wire rope clips, always:

  • Check that the clip size matches the rope diameter (e.g. 3/8" clip on 3/8" rope).
  • Inspect the rope for broken wires, kinks, severe corrosion, or deformation.
  • Use a thimble in the loop when forming a permanent or semi‑permanent eye.
  • Confirm the minimum number of clips, turnback length, and torque from the manufacturer’s table.

Recommended Minimum Number of Clips & Turnback

(Example values based on a common forged U‑bolt clip table)

Rope Dia. (in) Min. No. of Clips Approx. Turnback Length (in) Torque (ft‑lbs)
1/8" 2 3.25–3.5 4.5
3/16" 2 3.75–4.0 7.5
1/4" 2 4.75 15
5/16" 2 5.25 30
3/8" 2 6.5 45
1/2" 3 11.5 65
5/8" 3 12–16 95
3/4" 3–4 18–19 130–225
1" 5 26–37 225

Always refer to the specific manufacturer’s data sheet, as exact numbers vary by brand and standard.

Installation Steps for U‑Bolt Wire Rope Clips

  1. Form the loop and position the thimble
    Turn back the specified length of rope and place a thimble in the eye if required.
  2. Install the first clip
    Place the first clip one saddle width from the end of the thimble or loop. Ensure saddle is on the live end, U‑bolt on the dead end. Tighten nuts evenly to the recommended torque.
  3. Install the second clip
    Place it as close to the thimble as possible, again with the saddle on the live end. Tighten the nuts to the specified torque.
  4. Install remaining clips
    Space the additional clips equally between the first two. Typical spacing is about 6–7 rope diameters between clips.
  5. Apply initial load and re‑tighten
    Load the assembly to the expected working load (or slightly higher) to seat the rope. Then re‑check and re‑torque all nuts to the specified values.
  6. Regular inspection
    Periodically inspect the clips during service and re‑tighten if any loosening is detected.

Common Mistakes to Avoid

Several frequent mistakes significantly reduce the efficiency and safety of wire rope clips:

  • Using the wrong type of clip: Using malleable clips instead of forged clips for critical or lifting applications.
  • Not using enough clips: Fewer clips than recommended reduce holding power and can lead to slippage.
  • Incorrect spacing: Clips placed too close or too far apart do not grip the rope properly.
  • Wrong orientation: Placing the saddle on the dead end crushes the live rope and greatly reduces strength.
  • Not torquing to specification: Under‑torque leads to rope slips; over‑torque damages threads or the clip body.
  • No re‑torque after loading: Rope strands settle after initial loading, so nuts must be re‑tightened to maintain grip.

Safety Guidelines, Precautions & Selection

General Safety Rules

  • Always match clip size to rope size.
  • Use forged clips for any application where failure could cause injury or major damage.
  • Do not use clips on plastic‑coated rope unless the coating is stripped under the clips.
  • Do not use wire rope clips as a permanent solution where swaged or socketed terminations are specified.
  • For personnel lifting, elevator, and man‑riding applications, follow specific standards (such as ANSI A17.1) which often prohibit U‑bolt clips.

Inspection and Maintenance

  • Inspect clips before each use for cracks, deformation, corrosion, or worn threads.
  • Replace any clip that shows damage or has been overloaded.
  • Keep records of installation date, inspection, and re‑torque for critical applications.

How to Choose the Right Clip

  • Type: U‑bolt vs. double saddle/fist grip.
  • Material: Galvanized vs. stainless steel vs. malleable iron (based on environment).
  • Rope size: Clip size must match rope diameter exactly.
  • Load level: Use forged clips for critical/high‑load uses.
  • Standards: Refer to ASME B30.26, local safety rules, and manufacturer instructions.

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