The H-Lift Malleable Wire Rope Clip Type A is a cost-effective U-bolt style clip made from malleable cast iron for light-duty, non-critical applications. Featuring a rounded saddle design for even load distribution, these clips are ideal for handrails, fencing, guard rails, and perimeter cables in sizes from 6mm to 50mm wire rope diameter.
Light Duty / Cast Iron Construction - Cost-Effective Solution
Malleable cast iron clips are NOT approved for overhead lifting, hoisting, towing, or safety-critical applications. The malleable iron material is brittle compared to forged steel and can fracture under shock loads or dynamic stress. These clips are designed exclusively for static, non-critical applications such as fencing, guard rails, trellis systems, and handrails. For overhead lifting or high-stress applications, you MUST use Drop Forged clips (US Type, DIN 1142, or G-429 standard). Failure to follow this warning can result in serious injury or death.
The Type A designation refers to the rounded saddle design with a smooth underside. This shape distributes clamping pressure more evenly across the wire rope surface compared to flat saddles, reducing the risk of localized crushing or deformation. The rounded profile is particularly effective for protecting softer wire ropes and maintaining rope flexibility in static applications. While not as strong as forged clips, Type A malleable clips offer an excellent cost-to-performance ratio for non-critical, light-duty installations.
All dimensions in millimeters (mm). A=Saddle Width, B=Overall Length, C=Saddle Depth, D=Bolt Diameter, E=Saddle Thickness, F=U-Bolt Width, G=Thread Length. Weight in kilograms per piece.
| Item No. | Size | Dimensions (mm) | Weight (kg) |
Product Code | ||||||
|---|---|---|---|---|---|---|---|---|---|---|
| A | B | C | D | E | F | G | ||||
| WRCA06 | 6MM | 12 | 17 | 14 | 5 | 14 | 23 | 24 | 0.021 | 603005006 |
| WRCA08 | 8MM | 15 | 21 | 16 | 6 | 17 | 28 | 30 | 0.038 | 603005008 |
| WRCA10 | 10MM | 19 | 28 | 20 | 8 | 21 | 38 | 37 | 0.076 | 603005010 |
| WRCA12 | 12MM | 24 | 34 | 25 | 10 | 27 | 45 | 47 | 0.145 | 603005012 |
| WRCA15 | 15MM | 29 | 40 | 30 | 12 | 32 | 52 | 56 | 0.241 | 603005015 |
| WRCA20 | 20MM | 36 | 47 | 36 | 14 | 38 | 62 | 70 | 0.42 | 603005020 |
| WRCA22 | 22MM | 40 | 52 | 39 | 16 | 43 | 69 | 77 | 0.42 | 603005022 |
| WRCA25 | 25MM | 43 | 56 | 44 | 18 | 50 | 76 | 85 | 0.813 | 603005025 |
| WRCA28 | 28MM | 48 | 62 | 48 | 20 | 57 | 85 | 95 | 1.2 | 603005028 |
| WRCA32 | 32MM | 55 | 67 | 51 | 22 | 61 | 93 | 108 | 1.465 | 603005032 |
| WRCA40 | 40MM | 64 | 81 | 62 | 24 | 73 | 111 | 120 | 2.5 | 603005040 |
| WRCA45 | 45MM | 72 | 88 | 70 | 27 | 86 | 123 | 137 | 3.3 | 603005045 |
| WRCA50 | 50MM | 80 | 95 | 80 | 30 | 95 | 135 | 154 | 4.6 | 603005050 |
Selection, Installation, Safety, and Maintenance
Wire rope clips (also called wire rope clamps or cable clamps) are mechanical fittings used to form eyes (loops) or temporary terminations at the end of wire ropes. They typically consist of a U‑bolt, a saddle, and two nuts that clamp the live and dead ends of the rope together.
When selected and installed correctly, wire rope clips can provide a secure and adjustable termination that reaches a high percentage of the rope’s original breaking strength. They are widely used in construction, lifting, marine, transportation, and general industrial applications.
The most common design, consisting of a U‑shaped bolt, a saddle, and two nuts.
These have two saddles and two through‑bolts, distributing the clamping force more evenly around the rope.
Most manufacturers mark clips by wire rope diameter. Below is a typical application range guide:
| Clip Size (inch) | Typical Rope Diameter (mm) | Typical Application Range |
|---|---|---|
| 1/8" | 3–4 mm | Light cables, small lanyards, small barriers |
| 3/16" | 5 mm | Small guy wires, light suspensions |
| 1/4" | 6–7 mm | General utility cables, small hoisting lines |
| 3/8" | 10 mm | Construction and industrial rigging |
| 1/2" | 13 mm | Heavier rigging, structural guys |
| 5/8"–1" | 16–26 mm | Heavy construction, cranes, tower guys |
Exact sizing and designation depend on the manufacturer’s catalog and local standards.
Wire rope clips are used wherever a loop or temporary termination is needed on wire rope:
Wire rope clips work by clamping the live end and the dead end of the rope together over a sufficient length, using multiple clips with specified spacing and torque. The friction and deformation under the saddle prevent the rope from slipping.
“Never saddle a dead horse.”
This means the saddle must always be on the live (load‑bearing) end, and the U‑bolt on the dead end. Otherwise, the rope can be crushed and slip under load.
Before installing wire rope clips, always:
(Example values based on a common forged U‑bolt clip table)
| Rope Dia. (in) | Min. No. of Clips | Approx. Turnback Length (in) | Torque (ft‑lbs) |
|---|---|---|---|
| 1/8" | 2 | 3.25–3.5 | 4.5 |
| 3/16" | 2 | 3.75–4.0 | 7.5 |
| 1/4" | 2 | 4.75 | 15 |
| 5/16" | 2 | 5.25 | 30 |
| 3/8" | 2 | 6.5 | 45 |
| 1/2" | 3 | 11.5 | 65 |
| 5/8" | 3 | 12–16 | 95 |
| 3/4" | 3–4 | 18–19 | 130–225 |
| 1" | 5 | 26–37 | 225 |
Always refer to the specific manufacturer’s data sheet, as exact numbers vary by brand and standard.
Several frequent mistakes significantly reduce the efficiency and safety of wire rope clips:
