The H-Lift U.S. Type Malleable Wire Rope Clip is designed for light-duty, non-critical applications requiring secure wire rope terminations. Manufactured from malleable cast iron with electro-galvanized finish per Federal Specification FF-C-450 D Type 1 Class 2, these clips provide cost-effective solutions for fencing, guard rails, and hand rails in sizes from 1/16" to 1-1/8" wire rope diameter. Not suitable for overhead lifting applications.
H-Lift US Type Malleable Wire Rope Clips offer a cost-effective solution for non-critical rigging applications. Manufactured from malleable iron with an electro-galvanized finish, these clips are designed for static loads such as fencing, handrails, and trellis systems.
Made from economical Malleable Iron (heat-treated cast iron), perfect for projects where the high strength of forged steel is not required.
Meets the dimensional standards of Federal Specification FF-C-450 Type 1, Class 2, ensuring compatibility with standard wire ropes.
Electro-Galvanized finish provides a protective layer against rust and corrosion for indoor and mild outdoor environments.
Available in a comprehensive range of US imperial sizes from 1/16" to 1-1/8" to suit various light-duty cable diameters.
Q: What is the difference between Malleable and Drop Forged clips?
A: Malleable clips are cast iron and suitable only for light, static loads (e.g., fencing). Drop Forged clips are made from hammered steel, offering a much stronger grain structure required for heavy loads and overhead lifting.
Q: Can I use this clip for a winch line?
A: No. Winch lines involve dynamic loads. You must use a Drop Forged Wire Rope Clip for winch lines to ensure safety.
| Item No. | Size | Dimensions (inch) | Weight | Product Code | ||||||
|---|---|---|---|---|---|---|---|---|---|---|
| A | B | C | D | E | F | G | kg | |||
| WRCM02 | 1/16" | 0.38 | 0.45 | 0.45 | 0.15 | 0.45 | 0.69 | 0.65 | 0.008 | 603002002 |
| WRCM03 | 1/8" | 0.50 | 0.56 | 0.50 | 0.18 | 0.50 | 0.94 | 0.81 | 0.016 | 603002003 |
| WRCM05 | 3/16" | 0.56 | 0.63 | 0.56 | 0.25 | 0.56 | 1.06 | 0.94 | 0.028 | 603002005 |
| WRCM06 | 1/4" | 0.75 | 0.75 | 0.75 | 0.31 | 0.75 | 1.31 | 1.19 | 0.05 | 603002006 |
| WRCM08 | 5/16" | 0.75 | 0.75 | 0.84 | 0.31 | 0.84 | 1.44 | 1.31 | 0.058 | 603002008 |
| WRCM10 | 3/8" | 0.88 | 0.88 | 1.00 | 0.38 | 1.00 | 1.63 | 1.63 | 0.098 | 603002010 |
| WRCM11 | 7/16" | 1.06 | 1.06 | 1.19 | 0.44 | 1.19 | 1.88 | 2.00 | 0.159 | 603002011 |
| WRCM13 | 1/2" | 1.06 | 1.06 | 1.19 | 0.44 | 1.19 | 1.88 | 2.00 | 0.159 | 603002013 |
| WRCM14 | 9/16" | 1.25 | 1.28 | 1.38 | 0.50 | 1.38 | 2.09 | 2.31 | 0.21 | 603002014 |
| WRCM16 | 5/8" | 1.25 | 1.28 | 1.38 | 0.50 | 1.38 | 2.09 | 2.31 | 0.223 | 603002016 |
| WRCM19 | 3/4" | 1.31 | 1.56 | 1.56 | 0.56 | 1.56 | 2.38 | 2.56 | 0.343 | 603002019 |
| WRCM22 | 7/8" | 1.63 | 1.81 | 1.81 | 0.63 | 1.81 | 2.88 | 3.06 | 0.484 | 603002022 |
| WRCM26 | 1" | 1.88 | 2.00 | 2.00 | 0.63 | 2.00 | 3.00 | 3.44 | 0.64 | 603002026 |
| WRCM30 | 1-1/8" | 2.00 | 2.06 | 2.75 | 0.75 | 2.75 | 3.38 | 4.00 | 0.95 | 603002030 |
DO NOT USE FOR OVERHEAD LIFTING. Malleable wire rope clips are designed for static loads only. For lifting applications, towing, or dynamic loads, you must use Drop Forged wire rope clips (FF-C-450 Type 1 Class 1) to ensure safety and compliance.
Selection, Installation, Safety, and Maintenance
Wire rope clips (also called wire rope clamps or cable clamps) are mechanical fittings used to form eyes (loops) or temporary terminations at the end of wire ropes. They typically consist of a U‑bolt, a saddle, and two nuts that clamp the live and dead ends of the rope together.
When selected and installed correctly, wire rope clips can provide a secure and adjustable termination that reaches a high percentage of the rope’s original breaking strength. They are widely used in construction, lifting, marine, transportation, and general industrial applications.
The most common design, consisting of a U‑shaped bolt, a saddle, and two nuts.
These have two saddles and two through‑bolts, distributing the clamping force more evenly around the rope.
Most manufacturers mark clips by wire rope diameter. Below is a typical application range guide:
| Clip Size (inch) | Typical Rope Diameter (mm) | Typical Application Range |
|---|---|---|
| 1/8" | 3–4 mm | Light cables, small lanyards, small barriers |
| 3/16" | 5 mm | Small guy wires, light suspensions |
| 1/4" | 6–7 mm | General utility cables, small hoisting lines |
| 3/8" | 10 mm | Construction and industrial rigging |
| 1/2" | 13 mm | Heavier rigging, structural guys |
| 5/8"–1" | 16–26 mm | Heavy construction, cranes, tower guys |
Exact sizing and designation depend on the manufacturer’s catalog and local standards.
Wire rope clips are used wherever a loop or temporary termination is needed on wire rope:
Wire rope clips work by clamping the live end and the dead end of the rope together over a sufficient length, using multiple clips with specified spacing and torque. The friction and deformation under the saddle prevent the rope from slipping.
“Never saddle a dead horse.”
This means the saddle must always be on the live (load‑bearing) end, and the U‑bolt on the dead end. Otherwise, the rope can be crushed and slip under load.
Before installing wire rope clips, always:
(Example values based on a common forged U‑bolt clip table)
| Rope Dia. (in) | Min. No. of Clips | Approx. Turnback Length (in) | Torque (ft‑lbs) |
|---|---|---|---|
| 1/8" | 2 | 3.25–3.5 | 4.5 |
| 3/16" | 2 | 3.75–4.0 | 7.5 |
| 1/4" | 2 | 4.75 | 15 |
| 5/16" | 2 | 5.25 | 30 |
| 3/8" | 2 | 6.5 | 45 |
| 1/2" | 3 | 11.5 | 65 |
| 5/8" | 3 | 12–16 | 95 |
| 3/4" | 3–4 | 18–19 | 130–225 |
| 1" | 5 | 26–37 | 225 |
Always refer to the specific manufacturer’s data sheet, as exact numbers vary by brand and standard.
Several frequent mistakes significantly reduce the efficiency and safety of wire rope clips:
