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  • Mechanical Rack Jack RJ Type
  • Mechanical Rack Jack RJ Type
  • Mechanical Rack Jack RJ Type
  • Mechanical Rack Jack RJ Type

Mechanical Rack Jack RJ Type

No.802001

The H-Lift Mechanical Rack Jack (RJ Type) is a robust lifting tool designed for raising and lowering heavy loads without the need for electricity or hydraulics. Featuring a sturdy steel framework and a precision ratchet mechanism, this jack provides reliable vertical or horizontal lifting power. Its back-and-forth handle action ensures operation even in confined spaces, making it an ideal choice for automotive repairs, industrial maintenance, and construction projects.

  • Lifting capacities available from 1.5 tons up to 20 tons
  • Versatile functionality supports both vertical and horizontal usage
  • Dual lifting points allow lifting from the head or the toe
  • Crank with foldable handle enables operation in tight spaces
  • Integrated safety system with dual catches for secure load holding
  • Technical Data

  • Safe Use of Jacks

  • Rack Jack

H-Lift RJ Type Mechanical Rack Jacks are robust, industrial-grade lifting tools designed for lifting, lowering, pushing, and pulling heavy loads. Featuring a dual lifting design, they allow loads to be lifted from the Head (top) or the Toe (bottom), making them ideal for low-clearance applications such as machinery alignment and railway maintenance.

Mechanical Rack Jack RJ Type Steel Head and Toe
↕️ Versatile Operation

Designed for both vertical lifting and horizontal pushing applications. Perfect for lifting heavy machinery, aligning structural components, or railway track maintenance.

🏗️ Dual Lifting Points

Lifts from the Head or the Toe. The low-profile toe allows access under loads with minimal clearance. (Note: Toe capacity derating applies for larger models).

🔒 Double Safety Pawls

Equipped with double safety pawls and a self-locking mechanism to prevent accidental load descent, ensuring controlled and safe lowering.

⚙️ Precision Control

Operated via a crank with a folding handle, offering a "back and forth" action that allows for operation in confined spaces.

Q: Can I use this jack horizontally?
A: Yes, the H-Lift RJ Mechanical Rack Jack is designed to operate securely in both vertical (lifting) and horizontal (pushing/spreading) positions.

Q: Is the lifting capacity the same on the head and the toe?
A: For models RJ015 (1.5t) to RJ100 (10t), the capacity is 100% on both head and toe. For heavier models RJ160 (16t) and RJ200 (20t), the toe capacity is reduced to 70% of the rated WLL.

Technical Specifications

Item No. Capacity (t) Proof Load (kN) Effort to Lift (N) Stroke (mm) Min. Lifting Height (mm) Dimensions (mm) N.W. (kg) Product Code
F (Head) H (Toe) A B C D E G K R
RJ015 1.5 18.4 150 300 60 600 163 190 273 100 55 110 113 225 13.5 802001015
RJ030 3 36.8 280 350 70 730 197 200 296 130 60 140 127 250 21.2 802001030
RJ050 5 61.3 280 350 80 730 189 239 335 140 71 170 127 275 28.5 802001050
RJ100 10 122.5 560 410 85 800 250 293 498 140 86 170 248 300 46.8 802001100
RJ160 16 196 640 320 95 800 275 320 514 150 78 180 250 300 65 802001160
RJ200 20 245 640 320 100 860 275 335 529 150 78 180 250 380 75 802001200
⚠️ CAPACITY WARNING

For 16 Tonne and 20 Tonne models, the lifting capacity on the TOE is reduced to 70% of the rated Working Load Limit (WLL). Always check the load weight and lifting point before operation.

Selecting the Correct Jack

Jacks may be hydraulic or mechanical in operation and are available in a wide range of capacities and designs. Proper selection is critical for safety.

Key Considerations:

  • Type: Hydraulic, ratchet, screw, or journal jack.
  • Dimensions: Capacity, closed height, lifting height, and overall dimensions.
  • Accessories: Toe/claw attachments, screwed ram with locking collar, calibrated gauges for load measurement.
  • Support: Packing materials needed during jacking and to support the load once raised.

Safety Guidelines

Always

  • Store and handle jacks correctly.
  • Inspect jacks before use and before placing into storage.
  • Ensure the surface is level, even, and capable of taking the imposed load.
  • Ensure the jack is positioned so the load is applied in the correct plane.
  • Use packing capable of withstanding loads without crushing.
  • Lift and lower in small stages using support packing to minimize load falls.

Never

  • Never obliquely load (side load) jacks.
  • Never raise the load higher than necessary.
  • Never over-extend the jack beyond its rated stroke.
  • Never leave a load supported solely on jacks (use stands/packing).
  • Never reach under a load supported by jacks.
  • Never work or climb on a load supported by jacks.

Operation & Maintenance

Using Jacks Safely

Multiple Jacks: Most operations require multiple jacks. It is impossible to raise/lower them in perfect unison, causing uneven loading. Ensure jack capacity is adequate to handle load transfer. Keep the load level.

Floor Stability: Ensure the floor can withstand the point load. Use floor plates to spread the load if necessary. Avoid buried cables or pipes.

Contact: The jack head must be in full, firm contact with the jacking point. Use packers to prevent slipping.

Storage & Handling

Store jacks upright with the ram/rack/screw fully lowered to protect them from damage. Remove handles/levers and store separately. Never store damaged jacks.

In-service Inspection

Clean jacks regularly to remove dirt from racks, screws, and seals. Check hydraulic oil levels. Lubricate moving mechanical parts.

Defects to Watch For:

  • Failure to lift or lower; load slipping/creeping.
  • Cracked or distorted body/base.
  • Bent operating levers.
  • Hydraulic: Oil leaks, scored/distorted rams, inoperative release valves.
  • Mechanical: Chipped/worn rack teeth or screws, seized swivel heads.
⚠️ WARNING: Excessive grease on ratchet jacks can cause the holding pawl to stick, potentially dropping the load.

Mechanical Rack Jack (Screw Jack)

Precision Vertical Lifting with Mechanical Advantage
Mechanical Advantage Vertical Lifting Locking System Heavy Duty

Product Overview

A mechanical rack jack, often referred to simply as a rack jack or screw jack, is a mechanical device designed for lifting heavy loads vertically. Operating on the principle of a threaded screw mechanism, it converts rotational motion into vertical movement to raise or lower loads with precision.

Design Components:

  • Horizontal Rack: A bar with teeth along its length.
  • Vertical Screw (Worm Gear): Engages with the rack to drive movement.
  • Crank Handle: Provides the manual input to operate the mechanism.
  • Broad Base: Ensures stability during lifting operations.

Key Features & Benefits

Mechanical Advantage

The threaded screw mechanism allows users to lift heavy loads with significantly less physical effort compared to manual lifting.

Precision Adjustability

Height adjustment is achieved by turning the crank handle. The lifting rate is directly controlled by the speed at which the handle is turned.

Safety Features

Many models include braking mechanisms or locking systems to prevent the load from lowering unintentionally.

Stability

Designed with a broad base and rigid structure to provide maximum stability and prevent tipping during use.

Common Applications

Rack jacks are used when precise, controlled vertical lifting is required:

  • Construction: Lifting structural beams or components.
  • Manufacturing: Positioning heavy machinery.
  • Maintenance: Supporting equipment during repair.

⚠️ Important Limitation: Vertical Use Only

While rack jacks are highly effective for vertical lifting, they are not typically designed for horizontal movement. If horizontal shifting of the load is required, additional equipment (such as load moving skates) or mechanisms must be used.

Maintenance & Care

To ensure safe and efficient operation, regular maintenance is required:

  • Inspection: Regularly check for signs of wear, damage to teeth/threads, or misalignment of components.
  • Lubrication: Keep the screw, rack, and gears well-lubricated to ensure smooth operation and reduce wear.
  • Manufacturer Guidelines: Always follow specific safety recommendations provided by the manufacturer.

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